Egyptian German Company for Engineering Industries and Professional Welding , S.A.E

 الشـركــة المصــريـــة الألمــانيـــة للصـنــاعــــات الهنـدسـيــة و اللحــام التخصـصــى - سيبـيـمــاتيـك


 

 

 

 

 

 

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Our Company:

 

 

 

 

 

 

 

Our facilities are built on 3.000 sqm in the industrial area in Badr City (45 km Northeast of Cairo) as an Egyptian German Joint Venture company (40:60 % shares distribution).
The company SEBEMATEC has been established in order to gather 25 years of Egyptian German founders' know-how in the field of material engineering, professional welding and production of spare parts acc. to clients' provided samples or detailed drawings being cast, forged or built-up sections.
The factory has been  equipped with the necessary metal cutting, forming and welding facilities and has well equipped stores gathering most of  the special welding alloys and surface coating materials by which a reliable spare part can be produced or rehabilitated for clients.
 
 

SEBEMATEC main fields of activities and services:

  • Manufacturing of industrial parts based on customer drawings or samples.
  • Spare parts and component assessment at site of customers and stress-analysis and provision of component specification with better material selection.
  • Construction of special chemical storage tanks coated with protective coatings of rubber, ceramic and epoxy lining against aggressive chemical and corrosion applications.
  • Rehabilitation of strategic industrial spare parts by advanced professional welding and latest polymer surface coating techniques.

 

 

 

 

 

Examples of spare parts and components being produced, repaired or design modified by SEBEMATEC:

·        Pumps:
Shafts, impellers, wear rings, housings, mechanical seals, bushes, balancing drums and couplings.

·        Valves:
Gate -, globe -, check -, plug -, butterfly – and non-return valves.
SEBEMATEC produces seats and sealing elements and applies protective coatings by special rubber or ceramic coating against aggressive chemicals and abrasion.

·        Gears and sprockets:
Up to 1800 mm diameter of case hardened quality steel, alloyed cast steel, aluminium or copper alloys or polyamide non-metallic types.

·        Gear couplings.

·        Bushes:
Wear resistant case hardened martensitic stainless steel, alloyed copper of aluminium alloys.

·        Hammers , knives , cutting tools of special hardened steel :
or Mn steel for different industrial or mining and quarries applications

·        Heat resisting steel:
Components for iron and steel industry; elevated temperature application and boilers application, such as burners, nozzles, air deflectors etc.

·        Crushers and Mills' elements:
Complete programme for rehabilitation of jaw crushers, rotary bar crushers, hammer crushers, cone crushers and different type of mills, e.g. horizontal ball mills and vertical roller ball mills. SEBEMATEC produces wear resisting grate plates and diaphragms, transmission drive systems, main shafts, bearing supports, bushes, bars, liners, hammers and fly wheels. Wear resisting cladding by Hardox 400/500 HB full hardened plates or with arc coated 65 HRc hardened plates.

·        Cement industry:
Bars, hammers, cones, liners, gates, wear resisting grates and diaphragms, liners, Hardox plates, buckets and chain links.

·        Industrial Fans:
Complete fabrication and coating with anti-chemical coats of rubber or ceramic and dynamic balancing.

·        Heat exchangers:
Tube sheets, forming of serpentine tubes (weld-free) on our 3D automatic machines. SEBEMATEC produces heaters, economisers and cooling coils.

·        Chain elements
including pins, rolls, shoulders and operating sprockets.

·        Chemical dosing agitators
of special stainless steel qualities with protection against shaft bending . We produce main shafts, couplings, sleeves and the agitator impeller itself.

·        Intake screens for water intake of power plants and irrigation stations :
We produce chains , sprockets , driving gears , stainless steel meshes of screen frames , scrapers and waste containers with conveyors

·        Dewatering:
Press parts including ceramic and rubber coated rolls and corrosion-free basins. 

·        Water treatment plants of sewage, industrial or potable water:
Production or repair of pumping stations, intake screens, chemical dosing and agitation, clarifier drive parts, aerators (shaft, blades, coupling and gear box elements), stainless steel weir gates and scrapers, sludge pumps and sludge dewatering, concrete and metallic tanks and basins coating against corrosion and erosion. SEBEMATEC is qualified to handle complete rehabilitation of old waste water treatment plants on behalf of original suppliers or to provide full service during warranty time of new plants.

·        Paper manufacturing and recycling parts:
Such as pulpers, rubber and steel rolls, ceramic rolls, steam dryers, banana rubber rolls, stock vibrators, stock pumps, wear resisting 13 % Cr components, high pressure spray water guns, automatic cutting knives, dewatering copper or non-metallic rolls, dewatering vacuum boxes and paper mill main driving cast iron gears and rolls with bearing support.

·        Railway and Metro coaches and bogies:
Repair of track elements, such as switches and turn-outs. The founders of SEBEMATEC are expert in the field of railway passenger coaches. The company gathers the latest know-how applied in the field of buffers and draft gears manufacturing and overhaul through its close co-operation with the world leaders original manufacturers in this field.The company experts introduced in Egypt licence agreements for passenger coaches buffers' and draft gears' manufacturing since 1991 and still supervising the local manufacturing. S
EBEMATEC is capable to produce a wide range of parts for passenger and freight bogies, such as hardened and ground pins, bushes, pivots, forged links and any other spare part supported with the relevant drawings or customer sample.

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